Numerical simulation and experimental study of an efficient multi-orifice-impinging transverse (MOIT) jet mixer

Abstract

Abstract In order to accomplish efficient mixing of liquids with large differences in flow rates, an efficient multi-orifice impinging transverse (MOIT) jet mixer is used in this paper. Its structure combines a conventional MOIT jet mixer with a venturi jet mixer to improve the mixing efficiency of the MOIT jet mixer. The flow characteristics and mixing effects inside the conventional and efficient jet mixer are numerically simulated by means of a Multiphase Models. Based on building the experimental platform, the maximum error between the simulation results and the experimental results obtained with the high-speed camera is 8.42%, which verifies that the model and simulation method applies to the simulation of the mixer. In addition, the paper uses MATLAB software to obtain the interphase contact area at the transverse orifice section and verifies that the contact area at the transverse orifice section affects the mixing effect of the mixer. The droplet size distribution was also analyzed by the CFD-PBM model. The results show that the efficient MOIT jet mixer has better mixing efficiency and mixing effect, and the optimal values of the number of orifices and main fluid flow rate of the jet mixer exist. In addition, the mixing effect of the mixer showed a decreasing trend with the increase of the orifice size. The results of this paper complete the optimization of the parameters of the MOIT jet mixer, facilitating its industrial application. And combining two different mixers to create a novel jet mixer, which provides a direction for the development of new jet mixers and helps to promote the development of the fine chemical industry.