Morphology and thermomechanical properties of epoxy composites highly filled with waste bulk molding compounds (BMC)

Abstract

Abstract The aim of this study was to produce epoxy composites highly filled with waste bulk molding compounds (BMC). The used amount of filler ranged from 30 wt% to 60 wt%. The influence of BMC on the epoxy resin curing process was monitored with the differential scanning calorimetry (DSC) method. Fourier transform infrared (FTIR) spectroscopy was used to evaluate the chemical structure of composites. The mechanical and thermal properties were examined by means of dynamic mechanical thermal analysis (DMTA), the Charpy method and the Shore D test. The fracture surface morphology of composites was observed with scanning electron microscopy (SEM). The storage modulus G′ of the epoxy composites with BMC was higher than the reference epoxy sample and significantly dependent on filler content. All investigated materials showed similar values of hardness, but at the same time low values of impact strength. Therefore, obtained composites can be used as low cost coating materials.