Modular Power Supply for Micro Resistance Welding

Author:

Bondarenko Oleksandr1,Verbytskyi Ievgen2,Prokopets Vadym3,Kaloshyn Oleksandr4,Spitsyn Denys5,Ryzhakova Tetiana5,Kozhushko Yuliia5

Affiliation:

1. Postdoctoral Researcher, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”

2. Associate Professor, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”

3. Associate Professor, Taras Shevchenko National University of Kyiv

4. PhD Student, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”

5. MSc Student, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”

Abstract

Abstract The study is devoted to the important issue of enhancing the circuitry and characteristics of power supplies for micro resistance welding machines. The aim of the research is to provide high quality input current and to increase the energy efficiency of the output pulse generator by means of improving the circuit topologies of the power supply main blocks. In study, the principle of constructing the power supply for micro resistance welding, which provides high values of output welding current and high accuracy of welding pulse formation, makes it possible to reduce energy losses, and provides high quality of consumed input current, is represented. The multiphase topology of the charger with power factor correction based on SEPIC converters is suggested as the most efficient for charging the supercapacitor storage module. The multicell topology of the supercapacitor energy storage with voltage equalizing is presented. The parameters of the converter cells are evaluated. The calculations of energy efficiency of the power supply’s input and output converters based on suggested topologies are carried out and verified in MATLAB Simulink. The power factor value greater than 99 % is derived.

Publisher

Walter de Gruyter GmbH

Reference16 articles.

1. [1] P. S. Safronov, I. V. Bondarenko, O. F. Bondarenko, V. M. Sydorets, and D. V. Kucherenko, “Increase of Electromagnetic Compatibility of Power Supplies for Resistance Welding,” Technical Electrodynamics, no. 5, pp. 89–91, 2014. (in Ukrainian).

2. [2] Yu. E. Paerand, Yu. V. Bondarenko, and A. F. Bondarenko, “The reshapers of current impulses for the contact welding,” Tekhnologiya i konstruirovaniye v elektronnoy apparature, no. 3, pp. 25–30, 2008. (in Russian). [Online]. Available: www.tkea.com.ua/tkea/2008/3_2008/st_06.htm

3. [3] M. Salem, “Control and Power Supply for Resistance Spot Welding (RSW),” 2011. [Online]. Available: http://ir.lib.uwo.ca/etd/130/

4. [4] O. F. Bondarenko, P. S. Safronov, I. V. Bondarenko, and V. M. Sydorets, “Direct energy and energy storage circuit topologies of DC power supplies for micro resistance welding,” 2014 IEEE 34th International Scientific Conference on Electronics and Nanotechnology (ELNANO), Apr. 2014, pp. 468–471. https://doi.org/10.1109/elnano.2014.687343110.1109/elnano.2014.6873431

5. [5] C. A. Gallo, F. L. Tofoli, and J. A. Correa Pinto, “Two-Stage Isolated Switch-Mode Power Supply With High Efficiency and High Input Power Factor,” IEEE Transactions on Industrial Electronics, vol. 57, no. 11, pp. 3754–3766, Nov. 2010. https://doi.org/10.1109/tie.2010.204173510.1109/TIE.2010.2041735

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