Manufacturing Process of Recycling Corn Fiber, A Low-tech Materials for Modular Construction

Abstract

AbstractThe research demonstrates a novel approach to using various parts of maize plants (leaves, fruits, and kernels) to create building materials that can be modularized for construction purposes. Corn is widely grown as an agricultural crop, but after the removal of the fruit, the remaining parts are often discarded and contribute significantly to environmental pollution. Currently, only a few companies are engaged in the recycling of maize into building materials. However, existing methods of recycling corn have various limitations such as high energy consumption, a requirement for skilled workers on-site, and extensive equipment needs. In this project, we aim to reduce reliance on equipment, skilled craftsmanship and material resources to make the design compatible with traditional building methods for low-income areas. We first analyzed the material properties of each part of the corn and found corn husks to be the most efficient for extraction. Additionally, we obtained adhesives from the waste fruit. Finally, we designed assembly units and assembled two sturdy and reliable chairs to verify the feasibility of our workflow. The low technical, equipment, and cost requirements of this material make it possible for modular construction to be replicated in local communities, thus promoting community participation and self-management in construction.