A Flexural Ultrasonic Transducer for Inducing Acoustic Cavitation on Material Surfaces

Abstract

Abstract Purpose This paper proposes a flexural ultrasonic transducer specifically designed for surface treatment of materials with delicate surfaces such as skin by acoustic cavitation at low frequencies. The goal of this preliminary study is to assess the resonance frequencies and the output sound pressure of the proposed transducer and confirm generation of acoustic cavitation on the surface of an artificial skin phantom. Methods A transducer prototype was designed based on structural-acoustic simulation and fabricated. The proposed design employs a concave-shaped acoustic resonator with a spherical cavity, which is driven by flexural vibration of a piezoelectric ceramic disk actuator. The transducer prototype has compact dimensions of 15 mm in diameter and 8 mm in axial length, working at frequencies around flexural vibration modes of the piezoelectric disk with a thickness of 1 mm. Results The maximum sound pressure amplitude reached 125 kPa with an input voltage amplitude of 10 V at the second resonance frequency of 167 kHz, where the third axisymmetric eigenmode was excited. Despite enhancing the maximum pressure, the sound pressure outside the resonator attenuates because the near-field distance of the irradiated sound wave is smaller than the height of the resonator. This implies that the proposed method provides the cavitation effect on material surfaces, possibly minimizing the side effect of ultrasound irradiation on the underlying structure. Cavitation generation on a urethane gel surface was directly observed by using a high-speed video camera. Conclusion We confirmed that acoustic cavitation was generated and propelled to the target surface. It concludes that ultrasound irradiation using the proposed ultrasonic transducer could be a promising alternative for effective and safe ultrasound treatment of material surfaces.