High-temperature failure and microstructural investigation of wire-arc additive manufactured Rene 41

Author:

James William SeanORCID,Ganguly Supriyo,Pardal Goncalo

Abstract

Abstract In developing a wire-arc plasma direct energy deposition process for creep-resistant alloys used in high-speed flight applications, structures were built from nickel-based superalloy Rene 41. Samples of additive manufacturing (AM) material were analysed for their microstructural and mechanical properties, in both as-deposited (AD) and heat-treated (HT) conditions. Tensile specimens were tested at room temperature, 538, 760, and 1000 °C. Macroscopically, large columnar grains made up of a typical dendritic structure were observed. Microscopically, significant segregation of heavier elements, grain boundary precipitates, and secondary phases were observed, with key differences observed in HT material. There was a clear distinction between failure modes at different testing temperatures and between AD and HT variants. A fractographic investigation found a progressive move from brittle to ductile fracture with increasing testing temperature in both AD and HT conditions, as well as microstructural features which support this observation.

Funder

Defence Science and Technology Laboratory

Publisher

Springer Science and Business Media LLC

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Software,Control and Systems Engineering

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