In situ polymerization of styrene–clay nanocomposites and their properties

Abstract

Abstract This work focuses on the preparation and characterization of polystyrene/organoclay nanocomposites. The effects of the nature of the organoclays and the method of preparation were studied in order to evaluate their morphological, thermal and mechanical properties. X-ray diffraction (SAXS), Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), scanning and transmission electron microscopy (SEM, TEM), atomic force microscope (AFM) were used to determine the characteristics of the resulting materials. Initially, cetyltrimethylammonium bromide was used as an organomodifier to modify the clay to form an organic clay. After that, polystyrene/organoclay nanocomposites were synthesized by an in situ mass polymerization process in which styrene was polymerized in the presence of different proportions of organoclay ranging from 1 to 15% by weight. The results obtained confirm the intercalation of cetyltrimethylammonium bromide (CTA) surfactant in the clay layers, while the nanocomposites obtained showed morphologies in which the exfoliated forms were obtained. Nanocomposites showed a significant improvement in thermal stability compared to unmodified polystyrene. The highlighting of the modification was examined by mechanical tests (shock, traction). The Charpy impact test showed an increase in impact resilience, and this is mainly due to a better interfacial adhesion of the matrix. The tensile test showed an improvement in stiffness. Graphic abstract The preparation of polystyrene–clay nanocomposites containing various amounts of organoclays ranging from 1 to 15% using the mass polymerization technique has shown the positive effect of the introduction of a cetyltrimethylammonium bromide surfactant chain on the thermal stability of the nanocomposites. Exfoliated morphologies were obtained for the majority of the prepared nanocomposites. A structure, surface and thermal property relationship was established based on TGA, XRD and TEM/SEM analyses.