Abstract
AbstractHigh mass transfer rate is a key advantage of microreactors however, under their characteristic laminar flow, it is dominated by slow diffusion rather than fast convection. In this paper, we demonstrate how the configuration of the inlet, i.e. mixers, can promote different flow patterns to greatly enhance mixing efficiency downstream. A systematic evaluation and comparison of different widely adopted mixers as well as advanced designs is presented using a combination of computational fluid dynamics (CFD) and backward particle tracking to accurately calculate diffusion, in the absence of numerical diffusion (false diffusion). In the method, the convection contributed concentration profile is obtained by tracking sampling points from a cross-sectional plane to the inlet point, and diffusion is estimated subsequently. In conventional T- and Y-mixers, the shape of channel, circular or square, is key with only the latter promoting engulfment flow. In cyclone mixers, the resulting average inlet velocity, independent of Reynolds number or geometry, is the dominating design parameter to predict mixing efficiency. This work will serve as a guideline for the design of efficient flow systems with predicted mixing as a way of maximising selectivity and product quality.
Funder
Engineering and Physical Sciences Research Council
Chinese Government Scholarship
Cambridge Overseas Trust
Publisher
Springer Science and Business Media LLC
Subject
Organic Chemistry,Fluid Flow and Transfer Processes,Chemistry (miscellaneous)
Cited by
8 articles.
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