Process monitoring for material extrusion additive manufacturing: a state-of-the-art review

Author:

Oleff AlexanderORCID,Küster Benjamin,Stonis Malte,Overmeyer Ludger

Abstract

AbstractQualitative uncertainties are a key challenge for the further industrialization of additive manufacturing. To solve this challenge, methods for measuring the process states and properties of parts during additive manufacturing are essential. The subject of this review is in-situ process monitoring for material extrusion additive manufacturing. The objectives are, first, to quantify the research activity on this topic, second, to analyze the utilized technologies, and finally, to identify research gaps. Various databases were systematically searched for relevant publications and a total of 221 publications were analyzed in detail. The study demonstrated that the research activity in this field has been gaining importance. Numerous sensor technologies and analysis algorithms have been identified. Nonetheless, research gaps exist in topics such as optimized monitoring systems for industrial material extrusion facilities, inspection capabilities for additional quality characteristics, and standardization aspects. This literature review is the first to address process monitoring for material extrusion using a systematic and comprehensive approach.

Funder

Bundesministerium für Wirtschaft und Energie

IPH - Institut für Integrierte Produktion Hannover gGmbH

Publisher

Springer Science and Business Media LLC

Subject

Industrial and Manufacturing Engineering

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