Production and Subsequent Forming of Chip-Based Aluminium Sheets Without Remelting

Author:

Schulze AndréORCID,Hering OliverORCID,Tekkaya A. ErmanORCID

Abstract

AbstractBent components and deep drawn cups are produced by direct usage of aluminium chips without melting following a new process chain: hot extrusion of aluminium chips to a cylindrical open profile, flattening, subsequent rolling and bending or deep drawing. The properties of the hot extruded chip-based AA6060 sheets are examined by tensile tests and microstructural investigations and the results are compared with those obtained from material extruded from conventional cast billets. The chip-based sheets were used to form components by bending or deep drawing. No significant differences between the bent components or deep-drawn cups made of chips and those from cast material are observed regarding their capability for further plastic forming operations. This makes the new process route a resource-efficient alternative for the production of aluminium sheet products.

Funder

Deutsche Forschungsgemeinschaft

Technische Universität Dortmund

Publisher

Springer Science and Business Media LLC

Subject

Management of Technology and Innovation,Industrial and Manufacturing Engineering,Mechanical Engineering,General Materials Science,Renewable Energy, Sustainability and the Environment

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