Taguchi Analysis of the Deformation Characteristics of Single-Point Cutting Tool with Micro-Tool Coatings During Orthogonal Machining

Author:

Pai Anand,Shenoy Baloor Satish,Kini Chandrakant R.ORCID

Abstract

AbstractMachining, the art of processing materials, has progressed significantly over the past century. Advances in tool materials look at blended advantages of conventional and modern tool materials through coatings at micro-scales. Tool coatings improve the hot hardness and wear resistance of tool tip and faces. The current study utilizes the Taguchi technique to analyze the deformation response of HSS tools with three different tool coatings—titanium carbide, titanium nitride and titanium aluminum nitride. The coating thicknesses of 10, 50 and 100 $$\upmu$$ μ m were employed on the rake face and the flank faces of the single-point cutting tool. The response of the tools while machining medium carbon steel 42CrMo4 has been studied using the finite element approach—transient structural analysis module on ANSYS®. The tool deformation was taken up as the key metric.

Funder

Manipal Academy of Higher Education, Manipal

Publisher

Springer Science and Business Media LLC

Subject

Materials Chemistry,Metals and Alloys,Mechanical Engineering,Geotechnical Engineering and Engineering Geology

Reference40 articles.

1. T. Childs, Metal Machining (Arnold Publishers, London, 2000)

2. J. Monaghan, T. MacGinley, Modelling the orthogonal machining process using coated carbide cutting tools. Comput. Mater. Sci. 16(1–4), 275–284 (1999)

3. S. Ranganathan, T. Senthilvelan, Prediction of machining parameters of surface roughness of GFRP composite by applying ANN and RSM. Int. Rev. Mech. Eng. 6(5), 1068–1073 (2012)

4. G. Mahesh, S. Muthu, S.R. Devadasan, Experimentation and prediction of surface roughness of the machining parameter with reference to the rake angle in end mill. Int. Rev. Mech. Eng. 6(7), 1418–1426 (2012)

5. Y.C. Yen, J. Söhner, B. Lilly, T. Altan, Estimation of tool wear in orthogonal cutting using the finite element analysis. J. Mater. Process. Technol. 146(1), 82–91 (2004)

同舟云学术

1.学者识别学者识别

2.学术分析学术分析

3.人才评估人才评估

"同舟云学术"是以全球学者为主线,采集、加工和组织学术论文而形成的新型学术文献查询和分析系统,可以对全球学者进行文献检索和人才价值评估。用户可以通过关注某些学科领域的顶尖人物而持续追踪该领域的学科进展和研究前沿。经过近期的数据扩容,当前同舟云学术共收录了国内外主流学术期刊6万余种,收集的期刊论文及会议论文总量共计约1.5亿篇,并以每天添加12000余篇中外论文的速度递增。我们也可以为用户提供个性化、定制化的学者数据。欢迎来电咨询!咨询电话:010-8811{复制后删除}0370

www.globalauthorid.com

TOP

Copyright © 2019-2024 北京同舟云网络信息技术有限公司
京公网安备11010802033243号  京ICP备18003416号-3