The average-cost formulation of lot sizing models and inventory carrying charges: a technical note

Abstract

AbstractIt is generally recognised that the present-value criterion should be preferred to the average-cost formulation in developing lot sizing models. Despite the advantages of the present-value measure, average-cost lot sizing models are far more widely applied. Because of the nature of the average-cost formulation, inventory carrying costs are evaluated according to a look-back approach, relying on historical values. In this regard, a general misconception in the inventory management literature concerned with average-cost models is that the unit stockholding cost rate should be established considering fixed warehouse costs, which are costs that are, in the short term, independent of the inventory level. This paper develops arguments supporting our belief that inventory carrying charges used in lot sizing models should take into account only those costs varying with the inventory level in the warehouse, and that considering fixed warehouse costs leads to pitfalls when making inventory replenishment decisions. To this aim, we first present an analytical treatment based on the classical Economic Order Quantity (EOQ) model, as its full analytical tractability permits us to better discuss the problem we are interested in. Finally, we present numerical experiments to assess the effect of the correct procedure to establish the unit stockholding cost rate on inventory management decisions. These experiments are performed considering warehouse costs taken from some industrial case studies presented in the literature.