Research on the performance of hydraulic vibratory hammer with coupled dynamic model

Abstract

AbstractHydraulic vibratory hammer is a key equipment during piling process, and mechanical, hydraulic part of the hammer and workload are coupled with each other during operation. The vibration performance depends on the design parameters and the driving system. In order to investigate the vibration performance, a coupled dynamic model is established for hydraulic vibratory hammer, in which the mechanical model of hammer, hydraulic model for driving, and the model of workload are included. The filed test was carried out to validate the dynamic model under idle and operating conditions. Pressure and flow of the hydraulic driving system and acceleration of the mechanical part were obtained during different test conditions. The results of test and simulation were analyzed in time and frequency domain to validate the coupled dynamic model. Then, effects of different eccentric block parameters on the vibration performance were investigated based on the validated model, including radius, thickness, and angle of the eccentric block. Further the design parameters of optimal vibration performance of the hammer are obtained under the constraints of hammer structure, in which the angle is 90°, thickness is 190 mm, and radius is 175 mm.Article Highlights We established a coupled dynamic model of the hydraulic vibratory hammer, including the mechanical model of hammer, hydraulic model for driving, and the simplified model of workload.; The field test is proceeded to validate the model under idle and operating condition; the dynamic response of the mechanical part and hydraulic driving part is analyzed in time and frequency domain; The performance of the hammer is analyzed with the coupled dynamic model, in which better performance of the hammer is obtained. The model-based method also provides a rapid and economical solution for the performance optimization of the hammer.