Zirconia Incorporated Aluminum Phosphate Molecular Sieves as Efficient Microporous Nano Catalysts for the Selective Dehydration of Methanol into Dimethyl Ether

Abstract

AbstractAnnually, a growing demand was noted for replacing petroleum fuels with second-generation eco-friendly fuels like dimethyl ether (DME). Methanol dehydration into DME process has been considered as one of the potential pathways for the manufacture of a clean fuel. However, stable, and active catalyst is exceedingly requisite for generation of DME particularly at reasonably low temperature. In the current study, zirconia incorporated AlPO4 tridymite microporous molecular sieve catalysts were fabricated by a hydrothermal method in the presence of triethylamine (TEA) as a structure directing agent. The catalysts were characterized by X-ray diffraction (XRD), energy dispersive X-ray (EDX), Fourier transform infrared spectroscopy (FTIR), transmission electron microscopy (TEM), thermogravimetric analysis (TGA), and N2-sorption assessments. Catalysts’ acidity was estimated by decomposition of isopropanol, pyridine and dimethyl pyridine chemisorption, and pyridine-TPD. Results revealed that catalysts surfaces composed acid sites of Brønsted nature and of weak and medium strengths. Activity results showed that 1 wt% H2SO4 modified zirconia incorporated AlPO4-TRI catalyst calcined at 400 °C presented the best activity with a conversion of 89% and a 100% selectivity into DME at 250 °C. The significant catalytic activity is well-connected to the variation in BET-surface area, acidity, and activation energy of methanol dehydration. The catalysts offered long-term stability for 120 h and could be regenerated with almost the same activity and selectivity. Graphical Abstract