The influence of varying Cu doping concentrations on the microstructure, phase evolution and surface wettability of ceramic glazes modified with nano Cu-ZnO

Abstract

AbstractThis study intended to develop nano Cu-doped nano ZnO-modified ceramic glazes. In this scope, nano-sized ZnO and nano Cu powders were incorporated into a commercial glaze composition and then the modified glaze was applied to the surface using the spraying method. The glazed tiles were sintered in a laboratory furnace at 1210oC for 10 min. The surfaces of the sintered samples were analyzed using scanning electron microscopy. X-Ray diffractometer, surface profilometer and contact angle goniometer. The study examined the influence of varying levels of Cu doping on the microstructural evolution and formation of phases, surface roughness, as well as the contact angle. Additionally, wettability conversion experiments were conducted under UV light. As a result, the addition of Cu increased the presence of Willemite crystals and also increasing the quantity and size of Plagioclase crystals. The contact angle of the sintered commercial glaze coated surface was measured to be 51.8o. However, when nano ZnO was added, the contact angle reduced to 44.4o. Likewise, the contact angle of the Cu doped nano ZnO coated surfaces decreased even further to approximately 33o. The inclusion of nano ZnO in commercial glaze resulted in a decrease in the Ra value, while doping Cu led to a modest increase in the Ra value. UV irradiation resulted in a reduction in the contact angles of all surfaces.