The Role of Flank Face Interference in Improving the Accuracy of Dynamic Force Predictions in Peripheral Milling

Author:

Ranganath S.1,Narayanan K.1,Sutherland J. W.1

Affiliation:

1. Department of Mechanical Engineering-Engineering Mechanics, Michigan Technological University, Houghton, Michigan, 49931

Abstract

An enhanced model for the dynamic behavior of the peripheral milling process is described. The model predicts the cutting forces and cutter deflections by including the effects of the flank face interference mechanism in addition to the chip removal effects. The interference mechanism is accounted for by considering the flank interference forces to be proportional to the interference volume. The volume of interference is estimated numerically. The total force acting on the tool is a combination of the forces due to the cutting action and forces due to the interference. Experiments performed on 6061-T6 Aluminum validate the simulation results.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Cited by 12 articles. 订阅此论文施引文献 订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献

1. Surface Location Error in Milling;Machining Dynamics;2018-10-31

2. Performance of Process Damping in Machining Titanium Alloys at Low Cutting Speed with Different Helix Tools;IOP Conference Series: Materials Science and Engineering;2012-09-18

3. The influence of feed rate on process damping in milling: modelling and experiments;Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture;2011-06

4. The role of tool geometry in process damped milling;The International Journal of Advanced Manufacturing Technology;2010-03-18

5. Surface Location Error in Milling;Machining Dynamics;2009

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