An Assessment of In-Service Stress Relaxation of a Work-Hardened Aluminum Magnesium Alloy

Author:

Zhu L.1,Beaudoin A. J.1,MacEwen S. R.2

Affiliation:

1. Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801

2. Alcan International, Limited, Kingston, Ontario, Canada

Abstract

Time-dependent relaxation processes continue after forming of sheet metal components. Mechanical properties and even the shape of the part may evolve with time. Beverage can ends, made of an aluminum-magnesium alloy, provide one example of relaxation in a metal product. Ends are manufactured in a series of forming operations, and the can end buckle pressure plays an important role in the design. It has been established that buckle pressure decreases with time in service. In this work, we outline a simple bending test to study relaxation at stress levels well below the usual 0.2 percent offset yield stress. The evolution of stress and development of plastic strain with time are assessed through a simple analysis of springback. The microplastic processes that lead to permanent deformation of the bent beam are well characterized by a model developed by Garmestani and Hart.

Publisher

ASME International

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference20 articles.

1. MacEwen, S. R., 1999, “Stress Relaxation in Beer Cans: Deformation of AA 5182 at Rather Low Strain Rates,” in The Physical Basis of Plasticity, A Symposium to Honor Dr. U. F. Kocks, Los Alamos National Laboratory.

2. Wagoner, R. H., Carden, W. D., Carden, W. P., and Matlock, D. K., 1997, “Springback After Drawing and Bending of Metal Sheets,” in IPMM ’97—Intelligent Processing and Manufacturing of Materials, 1, University of Wollongong, pp. 1–10.

3. Hart, E. W., and Solomon, H. D., 1973, “Load Relaxation Studies of Polycrystalline High Purity Aluminum,” Acta Metall., 21, pp. 295–307.

4. Hart, E. W., and Garmestani, H., 1993, “Mechanical Testing Using Direct Control of the Inelastic Strain Rate,” Exp. Mech., 1, pp. 1–6.

5. Yamada, H., and Li, C. Y., 1974, “Stress Relaxation and Mechanical Equation of State in B.C.C. Metals in Monotonic Loading,” Acta Metall., 22, pp. 249–253.

Cited by 3 articles. 订阅此论文施引文献 订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献

1. Internal-State Variable Modeling of Plastic Flow;Fundamentals of Modeling for Metals Processing;2009-12-01

2. Modelling of kinetic friction in V-bending of ultra-high-strength steel sheets;The International Journal of Advanced Manufacturing Technology;2008-04-29

3. Creep and anelasticity in the springback of aluminum;International Journal of Plasticity;2004-12

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