Investigations on the Load Capacity of Multilayer Foil Thrust Bearing Based on an Updated Complete Model

Abstract

Abstract The multilayer gas foil thrust bearing (MLFTB) has four layers of foil structures with each having unique configuration and function. In this article, an updated complete model of the overlapped foil layers of MLFTB is established to calculate more accurate foil deformations and bearing performance by considering sufficient possibilities of separations between adjacent foil layers. The accuracy of the model is validated through the load capacity tests of MLFTB, which is presented for the first time in open publications. Based on the complete model, influences of individual and combined key foil structural factors on bearing load-carrying performance and top foil deformations are studied, revealing the function mechanism of each foil layer and obtaining the method of adjusting two-dimensional stiffness distributions. Furthermore, parametric optimizations toward improving the load capacity of this type of foil thrust bearing are conducted based on a developed algorithm. This study provides sufficient theoretical knowledge and designing methods for further investigations of MLFTB.