Laser-Assisted Machining of Magnesia-Partially-Stabilized Zirconia

Author:

Pfefferkorn Frank E.1,Shin Yung C.1,Tian Yinggang1,Incropera Frank P.2

Affiliation:

1. School of Mechanical Engineering, Purdue University, West Lafayette, IN 47907-1288

2. College of Engineering, University of Notre Dame, Notre Dame, IN 46556

Abstract

Laser-assisted machining (LAM) of magnesia-partially-stabilized zirconia (PSZ) is investigated to determine the effect of heating on machinability, as determined by tool wear, cutting energy, surface integrity, and material removal mechanisms. It is found that PSZ can be successfully machined with a polycrystalline cubic boron nitride tool and that tool life increases with material removal temperature up to a maximum of 121 minutes. The benefit of laser-assistance in material removal is also demonstrated by the 2.5 fold decrease in the specific cutting energy with increased temperature. It is shown surface roughness varies significantly with tool wear with little dependence on cutting temperature unlike in LAM of other ceramics. Evidence of mixed brittle and ductile material removal mechanisms is presented, and the optimum condition within the test matrix is established.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference30 articles.

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3. Lei, S., Shin, Y. C., and Incropera, F. P., 2001, “Experimental Investigation of Thermo-Mechanical Characteristics in Laser Assisted Machining of Silicon Nitride Ceramics,” ASME J. Manuf. Sci. Eng., 123, pp. 639–646.

4. Rebro, P. A., Shin, Y. C., and Incropera, F. P., 2002, “Laser Assisted Machining of Reaction Sintered Mullite Ceramics,” ASME J. Manuf. Sci. Eng., 124, pp. 875–885, Nov.

5. Rebro, P. A., Pfefferkorn, F. E., Shin, Y. C., and Incropera, F. P., 2002, “Comparative Assessment of Laser-Assisted Machining for Various Ceramics,” Transactions of NAMRI/SME, 30, pp. 153–160.

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