Wrinkling Limit in Tube Bending

Author:

Wang Xi1,Cao Jian1

Affiliation:

1. Department of Mechanical Engineering, Northwestern University, Evanston, IL 60208

Abstract

Thin-walled tube bending has found many of its applications in the automobile and aerospace industries. This paper presents an energy approach to provide the minimum bending radius, which does not yield wrinkling in the bending process, as a function of tube and tooling geometry and material properties. A doubly-curved sheet model is established following the deformation theory. This approach provides a predictive tool in designing/optimizing the tooling parameters in tube bending.

Publisher

ASME International

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference17 articles.

1. Altan, T., et al., 1999, “Formability and Design Issues in Tube Hydroforming,” Hydroforming of Tube, Extrusions and Sheet Metal, Vol. 1, K. Siegert, ed., pp. 105–121.

2. Stelson, K. A., and Lou, H., 1995, “Tolerance Analysis of Three-dimensional Tube Bending: Worst Case and Statistical Methods,” Transactions of NAMRI, SME, XXIII, pp. 293–298.

3. Li, H. Z., Fagerson, R., and Stelson, K. A., 1994, “A Method of Adaptive Control of Rotary-draw Thin-walled Tube Bending with Springback Compensation,” Transactions of NAMRI, SME, XXII, pp. 25–28.

4. Shanley, F. R. , 1947, “Inelastic column theory,” J. Aeronaut. Sci., 14, pp. 261–267.

5. Hutchinson, J. W., and Neale, K. W., 1985, “Wrinkling of Curved Thin Sheet Metal,” Plastic Instability, Presses Ponts et Chausse´es, Paris, pp. 71–78.

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