Fatigue Life Analyses and Tests for Thick-Wall Cylinders Including Effects of Overstrain and Axial Grooves

Author:

Underwood J. H.1,Parker A. P.2

Affiliation:

1. U.S. Army Armament Research, Development and Engineering Center, Watervliet, NY 12189

2. University of Northumbria at Newcastle, Newcastle, U.K.

Abstract

Abstract A fracture mechanics-based fatigue life analysis was developed for overstrained, pressurized thick-wall cylinders with one or several semi-elliptical-shaped axial grooves at the inner diameter. The fatigue life for a crack initiating at the root of the groove was calculated for various cylinder, groove, and crack configurations and for different material yielding conditions. Comparisons were made with fatigue crack growth and laboratory life results from A723 thick-wall cylinders, in which cannon firing tests were first performed to produce axial erosion grooves, followed by cyclic hydraulic pressurization to failure in the laboratory. The life analysis, with an initial crack size based on the expected preexisting defects, gave a good description of the crack growth and fatigue life of the tests for cylinders with and without grooves. General fatigue life calculations summarized important material and configurational effects on the fatigue life design of overstrained cylinders, including effects of material yield strength, cylinder diameter ratio, stress concentration factor, and initial crack size.

Publisher

ASME International

Subject

Mechanical Engineering,Mechanics of Materials,Safety, Risk, Reliability and Quality

Reference10 articles.

1. Hill, R., 1967, The Mathematical Theory of Plasticity, Oxford University Press, Oxford, U.K.

2. Inglis C. E. , 1913, “Stresses in a Plate due to the Presence of Cracks and Sharp Corners,” Engineering (London), Vol. 95, p. 415415.

3. Kendall, D. P., and Perez, E. H., 1993, “Comparison of Stress Intensity Factor, Solutions for Thick-Walled Pressure Vessels,” High Pressure—Codes, Analysis, and Applications, PVP, Vol. 263. American Society of Mechanical Engineers, New York, NY, 115–119.

4. Parker, A. P., Plant, R. C. A., and Becker, A. A., 1993, “Fatigue Lifetimes for Pressurized, Eroded, Cracked, Autofrettaged Thick Cylinders,” Fracture Mechanics: Twenty-Third Symposium, ASTM STP 1189, American Society for Testing and Materials, Philadelphia, PA, pp. 461–473.

5. Parker A. P., Underwood, J. H., Throop, J. F., and Andrasic, C. P., 1983, “Stress Intensity and Fatigue Crack Growth in a Pressurized, Autofrettaged Thick Cylinder,” Fracture Mechanics: Fourteenth Symposium—Vol. I: Theory and Analysis, ASTM STP 791, American Socity for Testing and Materials, Philadelphia, PA pp. 216–237.

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