Simplified Modeling of High-Solids Anaerobic Digestion of Dairy Manure in a Pilot-Scale Stirred Tank Anaerobic Digester

Abstract

Highlights HSAD is a cost-effective approach for managing high-solids manure. Batch digestion of HSAD at a low inoculum ratio is unsuitable. Mixing once a day was enough to maintain a stable digestion process. The stoichiometric method with an appropriate biodegradability factor provided perfect prediction. Simplified biokinetics can predict methane productivity at steady-state conditions. Abstract. Anaerobic digestion (AD) is considered one of the most effective methods of managing dairy manure. To effectively and economically treat the huge volumes of manure produced by commercial dairy farms, high-solids anaerobic digestion (HSAD) is to be encouraged. In this manuscript, batch and semi-continuous anaerobic digestion experiments of dairy manure with a high volatile solid (VS) content were conducted in a pilot-scale stirred digester with an effective volume of 1.63 m3, operated under mesophilic temperature conditions. Three intermittent mixing treatments (50, 100, and 150 rpm) were mixed once a day during feeding with a constant mixing duration of 5 minutes, including a non-mixed experiment, operating at a 30-day hydraulic retention time. The objectives were to determine an optimum mixing intensity to enhance HSAD efficiency and economy and to apply simplified models to model the digestion process. The simplified kinetic models were modified to accurately predict methane growth, yield, and production rates. The modified Gompertz growth model predicted the methane growth at the batch experiment perfectly. The first-order kinetic model predictions of the biodegradability factor, the specific methane yield, and the specific methane production rate were consistent with the batch experimental results. The stoichiometric method and the Karim model were modified to accurately model the effect of mixing intensity on the methane yield and the specific methane production rate. Three linear equations were successfully developed to predict the methane production rate. Optimized mixing intensity and organic loading rate are critical for high methane production rates. This study contributes to the ongoing research to improve the efficiency of HSAD. Keywords: Dairy manure, High-solids anaerobic digestion, Methane productivity, Mixing intensity.