Preparation and properties of fluffy high-shrinkage polyester/polyamide 6 hollow segmented pie microfiber nonwovens

Abstract

Bicomponent spunbond hydroentanglement technology can break the interface between the two components by physical extrusion and shearing, thereby realizing the green and efficient production of high-strength microfiber nonwoven materials. Herein, we report a soft and fluffy bicomponent spunbond hydroentanglement nonwoven material using high-shrinkage polyester/polyamide 6 (HSPET/PA6) as the bicomponent. HSPET/PA6 hollow segmented pie composite fibers with different volume ratios were prepared by spunbond technology, the HSPET and PA6 segments were alternately arranged, and the interface was flat. The composite fibers were split by heat treatment. The dry heat shrinkage rates of the composite fibers were 8.45% (50/50) and 10.57% (70/30), and the boiling water shrinkage rates were 10.02% (50/50) and 12.27% (70/30). HSPET/PA6 hollow segmented pie microfiber nonwovens were prepared by hydroentanglement technology. After heat treatment, the fibers of nonwovens were further split and the HSPET fibers curled, giving the nonwovens a fluffy characteristic. By comparing the properties of HSPET/PA6 after heat treatment, the shrinkage effect of the water bath was obviously better than that of dry heat, and the split degree of fibers reached 81.97% (50/50) and 84.65% (70/30). Compared with polyester/PA6 nonwovens, the softness of HSPET/PA6 nonwovens increased by 45.1% (50/50) and 49.3% (70/30) after boiling water shrinkage. At the same time, the mechanical properties of HSPET/PA6 nonwovens were also improved. The successful fabrication of HSPET/PA6 microfiber nonwovens provides a new method for enhancing the softness of bicomponent spunbond hydroentanglement nonwovens.