A unified correction method for Reynolds number, size, and roughness effects on the performance of compressors

Abstract

An equation is derived that relates the changes in turbomachinery efficiency with Reynolds number to the changes in the friction factor of an equivalent flat plate. This equation takes into account the different Reynolds number and roughness dependencies of the individual components, and can be used for whole stages and multistage machines. The new method is sufficiently general to correct for changes in Reynolds number due to changes in fluid properties or speed, changes in machine size, or changes in the surface roughness of components for all types of turbomachinery, but is calibrated here for use on axial and radial compressors. The method uses friction factor equations for a flat plate which include fully rough behaviour above an upper critical Reynolds number, a transition region depending on roughness and a region with laminar flow below the lower critical Reynolds number. The correction equation for efficiency includes a single empirical factor. Based on a simple loss analysis and a calibration with over 30 sets of experimental test data covering a wide range of machine types, a suggestion for the variation of this factor with specific speed has been made. Additional correction equations are derived for the shift in flow and the change in pressure rise with Reynolds number and these are also calibrated against the same data.