An assembly precision prediction method for customized mechanical products based on GAN-FTL

Abstract

Reliable prediction of assembly precision is important for quality control of customized mechanical products characterized by individual customization, small batch size, and multiple varieties, resulting in insufficient samples for predicting assembly performance. A customized mechanical product assembly precision prediction method based on generative adversarial networks and feature transfer learning (GAN-FTL) is proposed in this paper. A GAN is built based on high quality data (source domain) to generate auxiliary samples with high fidelity and large sample size. A support vector machine is used to generate pseudo-tags for auxiliary samples. Features of source domain, target domain and auxiliary samples from different distributions are transferred to the same distribution to achieve multi-source fusion of measured and simulated data using FTL. Data after FTL is used to train the assembly precision prediction model. The elevator guide rail assembly is taken as the case study. T70/B and T90/B guide rail assembly are selected as the source and target domains, respectively. FTL was performed between the source and target domains, with different sample sets for comparison and compared with five different methods. Experimental results show that the prediction accuracy of the target domain is improved when the auxiliary sample size is 300, 400, and 500, and the accuracy improvement of the five methods are 15.37%, 12.17%, 9.68%, 6.29%, and 4.31%, respectively, which verified the effectiveness and usability of the proposed assembly precision prediction method based on GAN-FTL.