Studying the shape of nickel particles when machining by ultrasound-aided electric discharge

Abstract

This paper presents a model for producing nano-microparticles by ultrasound-aided electric discharge. After machining, scanning electron microscopy (SEM) was used to check the shape and size of the nickel particles; they were found to be distributed in a few micrometers to 80 [Formula: see text]m range. The nickel particles were regular spherical shaped, and the grain sizes of the particles were different. In addition, many small particles were attached to the surface. Various methods such as inlay polishing, nitric acid etching, and direct SEM imaging were employed to determine the hollow nickel particles such as very thin particles, large thickness grains, hollow sponge-like structures, and solid particles.