Size Effect of Drill Bit on Coupled Vibrations during High Speed Micro-Drilling Process of Composite Printed Circuit Board

Author:

Hoang Tien Dat1,Nguyen Van Du1,Nguyen Hai Anh2,Nguyen Ngoc Kien3,Yen Hoang Thi Hai1,Nguyen Danh Tuyen4

Affiliation:

1. Thai Nguyen University of Technology

2. Sharetech Limited Company

3. Hanoi University of Science and Technology

4. National Tsing Hua University

Abstract

This paper presents a comprehensive method to consider the size effect of the drill bit on the lateral and torsional vibrations of micro-drill tool accurately. Based on the Euler angles, and Lagrange’s equation, the dynamic micro-drilling spindle model including micro-drilling tool is derived. To express more realistic behaviors of the model, the Timoshenko beam model is employed. The dynamic responses of the micro-drill tool are obtained by utilizing the finite element method and Newmark’s method. The influences of the drill bit with high length to diameter are investigated in three cases as 15:1, 18:1, and 20:1 using the same 0.1 mm diameter drill at a rotational speed of 5×104 rpm during air cutting and cutting of the 6-layer FR-4 composite board. The hole-quality is used to discuss the influences of those drill bit aspect ratios.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference14 articles.

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3. L. Fu, F. Yang: Circuit World Vol. 34 (2008), pp.8-11.

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5. T.D. Hoang, D.T. Nguyen, and A.C. Lee: Comput. Assisted Methods in Eng. and Sci. Vol. 23 (2017), p.191–204.

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