Research on the Predicted Model of the Surface Roughness in Dry Turning Hardened Steel

Author:

Tu Chun Juan1,Gu Xiao1

Affiliation:

1. Suzhou Institute of Industrial Technology

Abstract

Researching on the mathematic model of surface roughness in machining hardened steel was to provide the reference for the surface roughness prediction. The contrast experiments of dry turning hardened steel were carried out with ceramic tool (CC6050), cubic boron nitride tool (CB7025) and kentanium tool (GC2025), the surface roughness was measured using 2025 surface roughness tester, the predicted models of the surface roughness were built by Particle Swarm Optimization (PSO) algorithm, the reliability analysis was given out, the shape of chips was observed by scanning electron microscope (SEM). Results proved: the reliability of the predicted models built by PSO was to be verified, it could reflect the relation between the surface roughness and cutting parameters exactly. The feed rate was found out to be dominant factor on the surface roughness in turning with three tools. The saw-tooth chips could decrease the cutting temperature and improve the surface quality.

Publisher

Trans Tech Publications, Ltd.

Subject

General Engineering

Reference6 articles.

1. Y. Sahin. Surface Roughness Model in Machining Hardened Steel with Cubic Boron Nitride Cutting Tool, International Journal of Refractory Metals & Hard Materials, 26(2008): 84-90.

2. O.B. Abouelatta. Surface Roughness Prediction Based On Cutting Parameters and Tool Vibrations in Turning Operations, Journal of Materials Processing Technology, 118(2001): 269-277.

3. Liguo Chen. Cutting performance of the PCBN tool in dry hard turning. Master degree theses. 2000. 3(in Chinese).

4. Xuechao Zhu, Liping Shen. Experimental study of the surface roughness in dry turning hardened steel SKD11, Manufacturing technology and machine tools, 2009(12): 31-33(in Chinese).

5. Yun Chen, Qiming Du, Wanfu Dong. Modern metal cutting tool practical technology, Chemical industry press, 2008. 7(in Chinese).

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