A Failure Analysis Case of Regeneration Gas Heater Leakage

Author:

Li Ning Ning1,Zhao Zhi Juan2,Xie Xiao Yuan3,Dai Qiang2,Li Jing Miao2,Zhao Bo2

Affiliation:

1. Hebei Supervision & Inspection Institute of Special Equipment

2. China Special Equipment Inspection & Research Institute

3. Dongfang Electric Corporation Dongfang Boiler Co.,ltd.

Abstract

In this paper, the physical and chemical analysis method was used to analyze the leakage of a regeneration gas heater device accident. The result shows that this device was heated seriously at local area, and oxidized severely. The carbon content around the leakage is obviously lower than the limit of standard, and the grain deformation at crack tip of the leakage is obvious.It shows that reason of device failure is caused by typical plastic Instability, and low carbon content leads to insufficient mechanical properties at high temperature. According to data from manufacturer, the unreasonable arrangement of thermo-couples may be the root cause of this leakage.It can be considered that replace the higher grade materials conservatively, while optimizing the arrangement of thermo-couples.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,General Materials Science

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3. Park M G, Kim Y.J, Jeon J.H, et al. Study on Plugging Criteria for Thru-wall Axial Crack in Roll Transition Zone of Steam Generator Tube[J]. Transactions of the Korean Society of Mechanical Engineers A, 1996, 20(9):192-194.

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