Mechanical Behavior of Polyurethane Composite Foams from Kenaf Fiber and Recycled Tire Rubber Particles

Abstract

In the present work polyurethane foams containing various content loadings of kenaf fiber and recycled tire rubber particulates were prepared and studied, with the objective of developing alternative composite rigid foams. The influence of the filler content on the foam microstructure and its physical and mechanical behavior has been studied for three different polyurethane resin densities. Microstructural observation on fracture surface of composites was carried out using scanning electron microscopy. It has shown closed spherical cells with reduced size when the fillers are added. Nevertheless, the incorporation of kenaf fiber and recycled tire rubber particulates that refined at 80 mesh led to higher mechanical properties than that unfilled polyurethane foam. A 6% filler content loading exhibited the optimum compression stress and compression modulus, while further increase of filler content loading resulted in decline in mechanical behavior. The presence of larger filler content deteriorated the polyurethane system cellular structure and lead to poor composites strength. Overall, the use of kenaf fiber and recycled tire rubber particulates gives composite foams with comparable mechanical behavior for the studied filler reinforcement level.