Variable Radius Conformal Cooling Channel for Rapid Tool

Author:

Au Kin Man1,Yu Kai Ming1

Affiliation:

1. Hong Kong Polytechnic University

Abstract

The cooling system of a plastic injection mould is important as it affects the quality and productivity of the polymeric components or assemblies. Contemporary cooling channel design is confined to simple configurations of straight-drilled coolant passageway around the mould insert. Undesirable defects resulted during injection moulding, such as warpage, are inevitable. The application of rapid tool (RT) based on solid freeform fabrication (SFF) technologies with conformal cooling channel (CCC) design has provided a profound opportunity in quality improvement of polymeric components. In this study, a novel design of variable radius conformal cooling channel (VRCCC) is proposed to achieve better uniform cooling performance. Thermal-FEA and melt flow analysis are used to validate the method.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference7 articles.

1. C.K. Chua, K.F. Leong and C.S. Lim: Rapid Prototyping: Principles and Applications (World Scientific, Singapore 2003).

2. X. Xu, E. Sachs and S. Allen: Polym. Eng. Sci., Vol. 41 (2001), p.1265.

3. P. Decelles: Direct AIM TM Prototype Tooling Procedural Guide (3D Systems, Valencia 1997).

4. F. Kreith and W.Z. Black: Basic Heat Transfer (Harper & Row, Publishers, New York 1980).

5. I. Zeid: CAD/CAM Theory and Practice (McGraw-Hill, Inc., New York 1991).

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