Epoxidised Natural Rubber/Silica Organic-Inorganic Composite for Tyre Masterbatch

Author:

Azira Abd Aziz1,Verasamy D.2,Abdullah N.S.2,Kamal M.M.1

Affiliation:

1. Advanced Rubber Technology Unit

2. Processing and Pollution Research Unit

Abstract

Epoxidized natural rubber (ENR) / silica (Si) organic-inorganic composites were prepared by using a sol-gel technique. The choice of ENR (50 mol % epoxidation level), as a matrix was made because of its polar nature which can interact with the silica. The processing of the masterbatch was carried out by sol-gel method at room temperature by dispersing the silica in the rubber and coagulated with steam bath. The performance of the composites was evaluated in this work for the viability of ENR/Si in tyre compounding. Compounding was carried out on a two roll mill, where the additives and curing agents was later mixed. Characterization of these composites was performed by Field Emission Scanning Electron Microscopy (FESEM) and Transmission Electron Microscopy (TEM) for dispersion as well as mechanical testing. Silica was also efficient as primary reinforcing filler in ENR with regard to modulus and tensile strength, resulting on an increase in the stiffness of the rubbers. Improvement in tensile strength over the control crosslinked rubber sample was probably due to synergisms of silica reinforcement and crosslinking of the rubber phase.

Publisher

Trans Tech Publications, Ltd.

Subject

General Engineering

Reference8 articles.

1. J. E. Mark, B. Erman, F. R. Eirich, Science and Technology of Rubber, 2nd ed.; Academic Press: New York, (1994) 388.

2. S. Schaal, A.Y. Coran, S.K. Mowdood, The effects of certain recipe or ingredients on mixing sequence on the rheology and processability of silica and carbon black-filed tyre compound, Rubber Chem. Technol., 73 (2000) 240-252.

3. Organization for Economic Cooperation and Development (OECD), SIDS Initial Assessment Report for SIAM 19: Synthetic Amorphous Silica and Silicates. (2004).

4. Integrated Pollution Prevention and Control, Reference Document on Best Available Techniques for the Manufacture of Large Volume Inorganic Chemicals‐ Solids and Other Industry. 2006, European Commission.

5. National Research Council of the National Academies of Science, Tires and Passenger Vehicle Fuel Economy: Informing Consumers, Improving Performance, Committee for the National Tire Efficiency Study, Editor. 2006, Transportation Research Board: Washington, D. C.

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