Poly(Vinylidene Difluoride) Soft Dendritic Colloids as Li-Ion Battery Separators

Abstract

As an alternative to Li-ion battery (LIB) microporous membrane separators that are typically comprised of polyolefins, other materials and separator morphologies may yield increased cell performance. Here, we present a new class of LIB separators comprising poly(vinylidene difluoride) (PVDF)-based and highly branched, colloidal polymer particulates, called soft dendritic colloids, that are produced by shear-driven polymer precipitation within a turbulent nonsolvent flow followed by filtration. We show the morphology of the resulting PVDF particulates may be varied from fibrous dendritic colloids to thin and highly porous sheet-like particles. The use of PVDF leads to low thermal shrinkage (5% at 90 °C) and high tensile strength (<0.7% offset at 1000 psi), while the high porosity (up to 80%) and high particle surface area are responsible for high conductivity (1.2 mS cm−1) and electrolyte uptake (325%), and good cell capacity (112 mAh g−1 in Li/LiCoO2 cell) with <10% loss after 50 cycles. Because shear-driven precipitation with filtration is a facile and versatile process to make a new class of polymeric LIB separators, soft dendritic colloids are promising candidates as separators for next-generation batteries.