Impact of shafting angle of F5 cold rolling mill on the dynamics of main drive system

Abstract

In view of the torsional vibration problem of the main drive system of the F5 rolling mill in a steel plant, two sets of torque monitoring sensors were installed on the cross universal joint shaft on site. Through online monitoring, it is found that the torsional vibration frequency of the cross universal joint shaft is twice the rotational frequency of the drive system, and the vibration amplitude of the upper shaft is greater than that of the lower shaft. Considering the influence of the inclination angle of the cross universal joint shaft, the transmission system can be simplified as a multi-body dynamic model of a five-inertia spring-mass system. Combined with the effect of the rolling torque of the strip and the electromagnetic torque of the main motor on the main drive system, a simulation model considering multi-physics coupled torsional vibration was established MATLAB/Simulink. The simulation shows that the torsional vibration frequency changes linearly with the rolling speed, which is always twice the rotational frequency of the transmission system, and the vibration amplitude also changes with the rolling speed, consistent with the field test results. As the diameter of the work roll increases, the angle of inclination of the universal joint shaft decreases, and the value of the torsional amplitude of the system also decreases. When the inclination angle is not considered at all, the torsional vibration of the system disappears, it shows that the inclination angle of the cross universal joint shaft is the root cause of the double rotational frequency torsional vibration of the main drive system. Since the inclination of the cross universal joint cannot be eliminated, the simulation results show that the torsional vibration of the transmission system can be effectively reduced by using large-diameter work rolls and reducing the stiffness of the upper cross universal joint while increasing the stiffness of the lower universal joint. When the lower shaft stiffness increases to 1.3 times, the upper shaft stiffness decreases to 0.8 times, and the work roll diameter is 425 mm, the torsional vibration amplitude of the upper connecting shaft decreases by 22.3 % at the rolling speed of 1200 m/min.