Utilizing a knowledge-based training algorithm and time-domain extraction for pattern recognition in cylindrical features through vibration and sound signals

Abstract

This study presents a new solution to address challenges encountered in additive manufacturing, specifically in the context of 3D printing, where failures can occur due to complications associated with the nozzle or filament. The proposed solution in this research involves using a time-domain feature extraction method that leverages sound and vibration patterns. By implementing sensors to capture these signals in a controlled and noise-free environment, and then utilizing a Multi-Layer Perceptron (MLP) model trained accurately to predict upcoming signals and vibrations, proactive anticipation of printing outcomes is facilitated, including potential failures. Simulation results obtained using MATLAB for the MLP showcase the effectiveness of this approach, demonstrating remarkably low error rates. Furthermore, through rigorous data validation, the proposed method's ability to accurately identify sound and vibration signals is confirmed. As a result, the likelihood of failures is significantly reduced, thereby preventing defects in the filament. The implications of this solution hold great promise in substantially enhancing the reliability and efficiency of additive manufacturing processes.