Understanding formability and geometrical accuracy of SPIF process used as Reshaping approach

Abstract

Putting in place Circular Economy strategies is an urgent action to be undertaken. Manufacturing processes play a relevant role as efficient material reuse enabler. Scientists have to make an effort either to find new process or to rethink old process to reprocess End-of-life (EoL) components to recover both material and functions. In this paper, Single Point Incremental Forming (SPIF) process is used for reshaping sheet metal EoL components. Deep drawing process as well as uniaxial pre-straining (to imitate the End-of-Life component) followed by SPIF operations (to obtain the reshaped components) are set- up and implemented to form and reform aluminum sheet metal components. As the authors have already proved the technical feasibility of such an approach, the present paper aims at a better understanding of the formability and geometrical accuracy performance of SPIF process as used to reform components. Specifically, an experimental campaign varying kind and extent of restraining is developed and the formability and geometrical accuracy of the subsequent SIPF operations is analyzed. Results proves that SPIF process is a promising approach for reshaping purpose.