Ultraviolet laser-etched Norland optical adhesive 81 micromodel for studying two-phase flow experiments

Abstract

As the global energy demand grows, maximizing oil extraction from known reserves has become critical. The study of microfluidic flow and transport in porous media has become a key direction for future subsurface energy technologies. However, the high requirements of fabrication techniques and materials have constrained the progress of micro-scale experiments. In this study, we have innovatively proposed a microfluidic chip fabrication method based on ultraviolet laser, and a set of visualized microdrive platforms is developed to allow direct observation of two-phase flow processes at the pore scale. In this study, two pore structures—one with low porosity and high connectivity and the other with high porosity but low connectivity—were constructed to investigate the effect of pore structure on recovery. Two micromodels with different pore structures were fabricated, and water and surfactant drive experiments were conducted at different drive rates, respectively. The results show that increasing the replacement rate and introducing surfactant can somewhat improve the final recovery. Using surfactant is more effective in enhancing the recovery rate than increasing the replacement rate. The complexity of pore structure is one of the main factors affecting the formation of residual oil. The microfluidic experimental setup proposed in this study reduces the time and cost of conventional practical methods. It permits visualization of the oil drive process, demonstrating that the Norland Optical Adhesive 81 (NOA81) micromodel is a valuable tool in two-phase flow studies and its applications.