Improving near-stall performance of axial flow compressors using variable rotor tandem stage. A steady analysis

Abstract

This paper investigates the idea of substituting the first stage of a conventional axial-flow compressor and its inlet guide vane (IGV) row with a variable rotor tandem (VRT) stage to reduce the size and weight of axial-flow compressors. It is expected that a tandem stage gains higher pressure ratio than a conventional stage, and simultaneously, its variable stagger rotor provides more flexibility in handling unsteady phenomena at low mass flow rates. A three-dimensional numerical model based on Reynolds-Averaged Navier–Stokes equations is developed to conduct this investigation. To validate the numerical model, experimental tests are conducted on a tandem single-stage axial-flow compressor test bench in the Dana laboratory of Amirkabir University of Technology, to compare the performance map with numerical results. The validated numerical model is then employed to simulate the performance of both front and aft variable rotor blades. The proposed tandem stage effectively performs the IGV duty, suppresses instabilities at low mass flow rates, and eventually extends the compressor's stable operational range. This proves that a VRT stage is an efficient active surge-control system tool. The detailed survey of the three-dimensional flow field reveals that the aft tandem rotor blade stagger angle is more effective in increasing the stall margin and decreasing the minimum operational mass flow rate than the front row of blades. It is observed that when the aft blades rotate in the direction of decreasing the tandem blades' gap area, the flow momentum increases and causes the compressor stability at lower mass flow rates.