A Study on the Architecture of Artificial Neural Network Considering Injection-Molding Process Steps

Abstract

In this study, an artificial neural network (ANN) was established to predict product properties (mass, diameter, height) using six process conditions of the injection-molding process (melt temperature, mold temperature, injection speed, packing pressure, packing time, and cooling time) as input parameters. The injection-molding process consists of continuous sequential stages, including the injection stage, packing stage, and cooling stage. However, the related research tends to have an insufficient incorporation of structural characteristics based on these basic process stages. Therefore, in order to incorporate these process stages and characteristics into the ANN, a process-based multi-task learning technique was applied to the connection between the input parameters and the front-end of the hidden layer. This resulted in the construction of two network structures, and their performance was evaluated by comparing them with the typical network structure. The results showed that a multi-task learning architecture that incorporated process-level specific structures in the connections between the input parameters and the front end of the hidden layer yielded relatively better root mean square errors (RMSEs) values than a conventional neural network architecture, by as much as two orders of magnitude. Based on these results, this study has provided guidance for the construction of artificial neural networks for injection-molding processes that incorporates process-stage specific features and structures in the architecture.