The Effects of Internal Curing and Shrinkage Cracking Avoidance on the Corrosion of Reinforced Concrete Walls with Superabsorbent Polymers

Abstract

The pursuit of durable and sustainable construction has driven interest in innovative materials, with superabsorbent polymers (SAPs) emerging as a promising solution, especially for the concrete industry. SAPs offer significant benefits to the durability of concrete structures, including mitigation of autogenous shrinkage, enhanced freeze–thaw resistance, crack sealing, and stimulation of autogenous healing. This study focuses on the impact of internal curing with SAPs on crack formation and corrosion initiation in large-scale reinforced concrete walls (14 m × 2.75 m × 0.8 m). Both commercial SAPs based on acrylic acid chemistry and in-house-developed SAPs based on alginates were evaluated. Key findings reveal that the reference wall exhibited visible cracking just five days after casting, while the SAP-treated wall remained crack-free throughout a 24-month monitoring period. Moreover, the reference wall showed corrosion initiation at two locations near the cracks within six months, whereas the SAP-treated wall exhibited no signs of corrosion potential. Laboratory tests further demonstrated a slight reduction in chloride penetration and carbonation in SAP-treated specimens compared to the reference. These results highlight the efficacy of SAPs in enhancing the durability and longevity of reinforced concrete structures.