Hyperspectral Characteristics of Oil Sand, Part 1: Prediction of Processability and Froth Quality from Measurements of Ore

Abstract

This study is the first of two companion papers using hyperspectral data to generate predictive models of oil sand ore and froth characteristics as a potential new means for process control. In Alberta, Canada, shallow oil sands deposits are accessed by surface mining and crushed ore is transported to a processing plant for extraction of bitumen using flotation processes. The ore displays considerable variability in clay, bitumen, and fines which affects their behavior in flotation units. Using oil sand ore spanning a range of bitumen and fines characteristics, flotation experiments were performed to generate froth in a batch extractor to determine ore processability (e.g., separation performance) and froth characteristics (color, bitumen, solids). From hyperspectral observations of ore, models can predict the %bitumen content and %fines (particle passing at 44 and 3.9 µm) of ore but the models with highest r2 (>0.96) predict the solids/bitumen of froth and the processability of ore. Spectral observations collected on ore upstream of the separation vessels could therefore offer a first order assessment of froth quality for an ore blend before the ore enters the plant. These models could also potentially be used to monitor and control the performance of the blending process as another means to control the performance of the flotation process.