Repair Parameter Design of Outer Reinforcement Layers of Offshore Wind Turbine Blade Spar Cap Based on Structural and Aerodynamic Analysis

Abstract

The influence of the outer reinforcement layers on the repair structure and aerodynamic performance was studied. Firstly, a continuous damage mechanics model was established, and the 3D Hashin criterion and cohesive zone material model were used to analyze the damage repair model. The failure load deviation was 5.5%. Secondly, on the basis of the γ−Reθ transition model and SST–ω turbulence model, the aerodynamic analysis model of DU300 airfoil was established. The numerical simulation results showed that the lift coefficient and pressure distribution at the angle of attack of 10° and 15° were deviated from the experimental values by 2%. Furthermore, 27 structural repair models, nine 2D aerodynamic repair models, and a 3D full-scale blade model were designed. It was found that, when the repair length accounted for 60% of the total model length, the failure load increased by 22%, but the aerodynamic power with the repair length of 10 m was decreased by 0.137%. When the repair area was large and the repair height was from 4 mm to 6 mm, the failure load was greatly increased by about 30%, and the aerodynamic pressure distribution and static pressure field fluctuated significantly. The results show that the structural and aerodynamic characteristics were closely related to the repair parameters.