Influence Analysis of Structural Parameters on the Performance of 120° Phase Belts Toroidal Winding Solid Rotor Induction Motor

Abstract

120° phase belt toroidal winding solid rotor induction motor (120°PBTWSRIM) has advantages of simple structure, short end winding, and high overload capacity, thus it has good development prospects. To study the influence of different structural parameters on 120°PBTWSRIM performance, the 2D finite element model is established, and the electromagnetic characteristics are analyzed. The influence of six structure parameters on the average output torque, power factor, and torque ripple are analyzed, which are slot opening width, slot opening height, slot width, slot height, slot radius, and copper layer thickness. It is found that copper layer thickness has a significant effect on the performance of 120°PBTWSRIM. When the copper layer thickness is 0.5 mm, locked average output torque is increased to 2.784 Nm, locked power factor is increased by 64.6%, and locked torque ripple is reduced by 79.7%. Finally, a prototype of 120°PBTWSRIM is built and experimented, the correctness of performance influence analysis is verified by the comparison of results of the simulation and the experiment.