Digital Twin Four-Dimension Fusion Modeling Method Design and Application to the Discrete Manufacturing Line

Abstract

With the development of new-generation information technologies, such as big data and artificial intelligence, digital twins have become a key technology in intelligent manufacturing. The introduction of digital twin technology has addressed many problems in discrete manufacturing lines, including low visualization and difficult cyber–physical integration. However, the application of digital twin technology to discrete manufacturing lines still faces problems of low modeling accuracy, response delay, and insufficient production line control accuracy. Therefore, this paper proposes a digital twin four-dimension fusion modeling method to solve the above problems. First, a digital twin system architecture for a discrete manufacturing production line is designed. Then, the information control dimension is integrated into traditional digital twin modeling methods. Further, a digital twin geometry–physics–behavior–information control four-dimension fusion modeling method is proposed. This method can describe the geometric and physical characteristics of a physical entity and map its behavior mechanism. More importantly, it reveals the control logic and virtual–real mapping rules, which provides important support for the virtual–real intelligent mutual control. Finally, the feasibility and effectiveness of the proposed method are verified by experiments on a fidget spinner discrete manufacturing line, and a digital twin operation and maintenance management system is developed. The results presented in this study could provide ideas for the digital transformation of discrete manufacturing enterprises.