Basic Research on Selective Extraction of Iron from Titanium Dioxide Waste Acid to Prepare Iron Phosphate Precursors

Abstract

In view of the current situation wherein acid resources and valuable components in titanium dioxide waste acid cannot be effectively extracted and are prone to secondary pollution, our research team proposed a new technique consisting of step extraction and the comprehensive utilization of titanium dioxide waste acid. In this paper, the thermodynamics of selective precipitation and the preparation of doped iron phosphate from waste acid were studied. The thermodynamics results show that the content of Al3+, Mn2+, Mg2+, and Ca2+ in the reaction system can be tuned by adjusting the pH during the pre-precipitation process. In the first step, these impurity ions should be settled as much as possible; then, Fe2+ should be oxidized to Fe3+ so as to obtain iron phosphate with higher purity in the next step of the precipitation process. The effects of the reaction temperature, seed crystals, pH value, and P/M on the precipitation process were investigated in detail. The experimental results show that in the reduced state, the optimal precipitation conditions are a temperature of 75 °C, an initial pH value of 4.5, and an optimal P/M molar ratio of 1.1. In the oxidized state, the optimal precipitation conditions are a temperature of 60 °C, a solution pH = 2.5, and a reaction time of 25 min. After calcination, the precipitate mainly consists of iron phosphate, which basically meets the requirements of an iron phosphate precursor.