Application of Extended Finite Element Method for Studying Crack Propagation of Welded Strip Steel in the Cold Rolling Process

Author:

Chen Jianjun1,Wu Chaojie1,Ying Jiacong1

Affiliation:

1. School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237, China

Abstract

In the cold rolling process, edge cracks, particularly those near the welded zone, can inadvertently lead to strip rupture. This study employed the extended finite element method (XFEM) to analyze the crack propagation behavior in welded strip steel during cold rolling. Various tests such as the tensile test, essential work of fracture (EWF) test, spherical indentation method, and elastoplastic finite element simulations were conducted to determine the maximum principal stress and fracture energy utilized in XFEM for the base metal and weld metal, respectively. A continuous cold rolling model was established to investigate the crack propagation behaviors in the base metal, weld metal, and the interface between the base and weld metal. In the continuous rolling process, the crack propagation and expansion speed in the base metal are much larger than that of the weld zone. In addition, the base metal at the back end of the rolled piece is more prone to fracture than the base metal at the front end.

Funder

Natural Science Foundation of China

Publisher

MDPI AG

Subject

General Materials Science

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