Techno-Economic Evaluation of Downdraft Fixed Bed Gasification of Almond Shell and Husk as a Process Step in Energy Production for Decentralized Solutions Applied in Biorefinery Systems

Abstract

The objective of the present study was to carry out a technical study of the gasification of almond shells and husks at different temperatures and, subsequently, an economic analysis for the in situ installation of a decentralized unit to produce electricity, through a syngas generator, that would overcome the use of fossil fuels used in this agroindustry. The gasification tests were carried out at three different temperatures (700, 750 and 800 °C) and the results for the tests carried out were as follows: a 50:50 mixture of almond husks and shells was found to have a lower heating value of value of 6.4 MJ/Nm3, a flow rate of 187.3 Nm3/h, a syngas yield of 1.9 Nm3/kg, cold gas efficiency of 68.9% and carbon conversion efficiency of 70.2%. Based on all the assumptions, a 100 kg/h (100 kWh) installation was proposed, located near the raw material processing industries studied, for an economic analysis. The technical–economic analysis indicated that the project was economically viable, under current market conditions, with a calculated net present value of k€204.3, an internal rate of return of 20.84% and a payback period of 5.7 years. It was concluded that thermal gasification is a perfectly suitable technology for the recovery of raw materials of lignocellulosic origin, presenting very interesting data in terms of economic viability for the fixed bed gasification system.