Hybrid Epoxy-Alkyl Sol–Gel Coatings Reinforced with SiO2 Nanoparticles for Corrosion Protection of Anodized AZ31B Mg Alloy

Abstract

AZ31B Mg alloys were anodized at different potentials using an alkaline electrolyte. Then, an epoxy-alkyl silane sol reinforced with SiO2 nanoparticles was prepared by sol–gel and deposited on top of the optimized anodic layers. 1-Methyl imidazole was added to the sol to promote a partial epoxy ring aperture and improve the condensation degree of the inorganic network. The results showed the curing temperature affects the inorganic polycondensation of the organic-inorganic network; this effect was analyzed by 29Si and 13C solid-state NMR spectroscopy. Electrochemical impedance spectroscopy in 3.5 wt% NaCl solution revealed that the corrosion resistance is enhanced by the anodized process obtained for Mg alloy anodized at 100 V/2 min. However, a quick deterioration of the oxide film with immersion time was evident, showing a reduction of the protection efficiency (ηE%) of 76.5% after 16 h/immersion. The deposition of an epoxy-alkyl coating improved the ηE% up to 98.6% after 72 h/immersion. The proposed hybrid coating used for post-sealing the porous anodized Mg alloy looks like a good alternative protective barrier to control the corrosion process of Mg alloys. A suitable compromise between cross-linking network and curing temperature is necessary to obtain a good barrier coating.