Substructuring of a Petrol Engine: Dynamic Characterization and Experimental Validation

Abstract

In this work, the vibration behavior of a 4-cylinder, 4-stroke, petrol engine was simulated by leveraging on the Finite Element Method (FEM). A reduced modelling strategy based on the component mode synthesis (CMS) was adopted to reduce the size of the full FEM model of the engine. Frequency response function (FRF) analyses were used to identify the resonant frequencies and corresponding modes of the different FEM models, and the obtained results were compared with experimental data to get the model validation. Subsequently, modal-based frequency forced response analyses were performed to consider the loads acting during the real operating conditions of the engine. Finally, the impact on vibrations at the mounts, produced by an additional bracket connecting the engine block and gearbox, was also investigated. Both the full and reduced FEM model demonstrated and reproduced with high accuracy the vibration response at the engine mounts, providing a satisfactory agreement with the vibrations measured experimentally. The reduced modelling strategy required significantly shorter runtimes, which decreased from 24 h for the full FEM model to nearly 2 h for the reduced model.