Quantitative Investigation of Containment Liner Plate Thinning with Combined Thermal Wave Signal and Image Processing in Thermography Testing

Abstract

This study presents a process for the quantitative investigation of thinning defects occurring in the containment liner plate (CLP) of a nuclear power plant according to various depths with a combined thermal wave signal and image processing in a lock-in thermography (LIT) technique. For that, a plate sample with a size of 300 × 300 mm was produced considering the 6 mm thickness applied to an actual CLP. The sample was designed with nine thinning defects on the back side with defect sizes of 40 × 40 mm and varying thinning rates from 10% to 90%. LIT experiments were conducted under various modulation frequency conditions, and phase angle data was calculated and evaluated through four-point method processing. The calculated phase angle was correlated with the defect depth. Then, the phase image was binarized by the Otsu algorithm to evaluate defect detection ability and shape. Furthermore, the accuracy of defect depth assessment was evaluated through third-order polynomial curve fitting. The detectability was analyzed by comparing the number of pixels of the thinning defect in the binarized image and the theoretical calculation. Finally, it was concluded that LIT can be applied for fast thinning defect detection and accurate thinning depth evaluation.